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Time:2025-05-28 11:33:53 Reading volume:
An oil purifier (also known as an oil-water separator) can separate oil and water. Its working principle is mainly based on the density difference between oil and water, centrifugal force or filtration technology. The specific effect depends on the type of equipment and the application scenario. The following is a detailed answer:
(1) Centrifugal separation (common in industrial-grade equipment)
- Principle: The centrifugal force generated by high-speed rotation is used to make the water with higher density be thrown to the outside and the oil with lower density gather in the center, thereby achieving stratified separation.
- Applicable scenarios: Oil-containing wastewater treatment in ship engines, oil fields, mechanical processing, etc., can treat a large amount of mixed liquids.
- Separation effect: More than 90% of water can be separated, but trace residues may require secondary treatment.
(2) Coagulation filtration separation
- Principle: Oil droplets are adsorbed by multiple layers of filter media (such as lipophilic and hydrophobic coalescing filter membranes), aggregated into large oil droplets, and then float up and separate.
- Applicable scenarios: Lubricating oil purification, food-grade oil (such as edible oil) processing. - Separation effect: high precision, the residue can reach ppm level (parts per million).
(3) Gravity sedimentation (simple, low cost)
- Principle: rely on the natural stratification of oil and water (oil with low density will float up), and collect surface oil through partitions or inclined plates.
- Applicable scenarios: catering industry grease traps, small industrial wastewater pretreatment.
- Separation effect: only suitable for liquids with high oil-water ratio and few impurities, with low efficiency.
- Industrial oil: hydraulic oil, lubricating oil, cutting fluid, diesel, etc.
- Animal and vegetable oil: waste cooking oil, cooking oil processing wastewater.
- Crude oil mixture: oilfield produced fluid, water deposited at the bottom of the oil tank.
Note:
- If the mixed liquid contains emulsified oil (oil and water are evenly mixed to form an emulsion), it is necessary to first perform demulsification treatment (add chemical agents or heat).
- Impurities (such as metal particles, mud and sand) may affect the separation effect and require pretreatment and filtration.
- Ship industry: Centrifugal oil purifier treats oily wastewater in engine room to meet the discharge standards of the International Convention for the Prevention of Pollution from Ships.
- Food factory: Coalescing filter removes water from edible oil and prolongs the shelf life of oil products.
- Automobile maintenance: Recover water from waste oil and improve the purity of recycled oil.
- Oil-water ratio: If the water content is too high (for example, more than 50%), multiple treatments may be required.
- Temperature effect: Heating can reduce the viscosity of the oil and improve the separation efficiency (for example, hot oil dehydrator).
- Maintenance cost: Centrifuges need to be cleaned regularly and filter elements need to be replaced.
Oil purifiers can effectively separate oil and water, but the appropriate type needs to be selected according to the properties of the mixed liquid, the processing volume and the precision requirements.
- Industrial high-precision requirements → centrifugation or coalescence.
- Simple oil separation requirements → gravity sedimentation.
- Emulsified oil or complex mixture → chemical demulsification or heating process needs to be combined.
If you have a specific application scenario (such as the oil that needs to be filtered, budget, etc.), I can further recommend equipment solutions for you!