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What is the best mesh number for the oil purifier filter?

Time:2025-06-23 15:21:04  Reading volume:

The mesh size of the oil purifier should be determined based on the type of filter medium, cleanliness requirements, and the type of equipment. The following is a specific guide:


Common filter mesh range

                       Application scenarios                             Recommended mesh         Corresponding filtration accuracy               Applicable equipment  

|-------------------------------------------------------|-----------------------------|-------------------------------------------|------------------------------------------|

| Industrial gear oil/hydraulic oil coarse filtration    | 60-100 mesh         | 250-150 microns                       | Plate and frame oil filter, centrifugal oil filter |

| Hydraulic system fine filtration                              | 150-200 mesh       | 100-75 microns                         | Vacuum oil filter, pressure oil filter |

| Turbine oil/insulating oil high-precision filtration | 300-400 mesh       | 50-38 microns                           | Precision oil filter, coalescence separation oil filter |

| Food-grade lubricating oil/medical oil                  | 500 mesh or more | ≤25 microns (up to 5 microns) | Stainless steel multi-layer filter oil filter |


Key factors for selection

1. Oil viscosity

- High viscosity oil (such as gear oil): select a lower mesh number (60-150 mesh) to avoid excessive resistance.

- Low-viscosity oil (such as transformer oil): A high mesh number (200-400 mesh) can be used.


2. Pollution level (ISO 4406 standard)

- Pollution below NAS level 8: 100-200 mesh.

- NAS level 5 requirements: 300 mesh + (with filter paper or sintered filter element).


3. Equipment parameters

- Check the rated pressure of the oil filter, and the high mesh filter needs to match a higher pump pressure (such as a 10μm filter needs ≥0.3MPa).


Notes

1. Conversion between mesh number and micron:

- Mesh number × pore size (micron) ≈ 15000 (approximate value).

- Example: 100 mesh ≈ 150 microns, 200 mesh ≈ 75 microns.


2. Multi-layer filtration recommendations:

- Coarse filtration (100 mesh) → fine filtration (200 mesh) → ultra-fine filtration (400 mesh) step-by-step combination to extend the life of the filter element.


3. Replacement criteria:

- replace when the pressure difference rises to twice the initial value.

- Immediately stop using the filter if the filter is visibly deformed or damaged.


Examples of special scenarios

- Turbine oil purification: Glass fiber filter elements with β ≥ 200 (equivalent to 300 mesh) are usually used.

- Cutting fluid recovery: Metal debris filtration requires a magnetic filter + 80 mesh stainless steel mesh combination.

- Edible oil filtration: Food-grade 316L stainless steel 400 mesh filter (FDA-compliant).


It is recommended to refer to the equipment manual or consult the manufacturer to determine the mesh size based on the specific oil contamination particle detection report (such as laser particle counting).

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