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Time:2025-09-08 13:57:09 Reading volume:
Filter Rating Selection Guide for Oil Purifiers
Filter rating indicates the smallest particle size (in microns, μm) that a filter can capture. Selecting the correct filter rating is crucial for maintaining oil cleanliness, safeguarding equipment, and extending service life.
Type of Oil
Hydraulic oil: 1–10 μm
Lubricating oil: 5–25 μm
Transformer oil: 1–5 μm (high-purity required)
Turbine oil: 3–10 μm
Equipment Specifications
High-precision machinery (e.g., aerospace, CNC machines) requires finer filtration
General industrial equipment: can use coarser filters
Contaminant Profile
Fine contaminants (metal dust, fine silt): use high-accuracy filters
Larger particles or water: coarser filters may be sufficient
Oil Viscosity
High-viscosity oils often require lower-precision filters to maintain flow
Low-viscosity oils: can handle finer filters
Operating Conditions
Harsh or dusty environments: consider more robust, slightly coarser filters
Clean environments: finer filters can be used effectively
Identify the type of oil being filtered.
Analyze common contaminants and their size.
Check the equipment manufacturer's oil cleanliness recommendations.
select a suitable filter rating based on the above.
Validate performance under real operating conditions and adjust if needed.
Oil Type Filtration Rating Typical Applications
Hydraulic Oil 1–10 μm Hydraulic systems, construction equipment
Lubricating Oil 5–25 μm Gearboxes, engines, bearings
Transformer Oil 1–5 μm Power transformers, substations
Turbine Oil 3–10 μm Steam and gas turbines
Gear Oil 10–25 μm Heavy machinery, mining equipment
Cutting Fluid 5–15 μm Metalworking, machining centers
5. Key Considerations
Avoid excellent filters—they may clog quickly and increase operating costs.
Balance between filtration accuracy and system flow efficiency.
Perform regular oil analysis to monitor cleanliness and filter performance.
Use high-quality filter elements to ensure consistent and reliable filtration.
Establish a scheduled maintenance plan for filter inspection and replacement.
Conclusion
Selecting the correct filter rating requires careful evaluation of oil type, equipment needs, contaminants, and operating environment. The right choice improves oil quality, extends equipment life, and reduces downtime. Regular monitoring and maintenance are essential for optimal filtration system performance.